500tph stone crusher plant is a stationary stone rock crushing and screening plant with 3 stage crushing process. It is typically constructed at a specific location and remains in that position for an extended period. They are commonly used in mining, quarrying, construction, and recycling industries, and consist of primary jaw crushers, secondary cone crushers or impact crushers, and sometimes tertiary fine crushing process ( using fine type cone crusher, or VSI sand making machine), along with screens, conveyors, and other equipment necessary for the crushing process.
500tph Crushing Plant Features
1. This stone crushing plant is designed to crush rocks and stones with a hardness of up to 10 on the Mohs scale. Its high crushing ratio and efficient operation make it ideal for producing high-quality aggregates for construction and road building.
2. In order to meet the different demands of customers, the 500tph stone crushing plant can equip with cone crusher or impact crusher, dust removal equipment and other equipment. It is suitable for the materials like hard limestone, granite, basalt, pebble, metallurgy slag and artificial sand making work. It is widely used in the industries of hydroelectric, building materials, highway, and urban construction.
3. This stationary crushing and screening plant is energy-saving, environmentally friendly, high efficiency stone crushing line. It has no requirement for moisture of broken materials, small noise, small vibration, less dust, low energy consumption, convenient maintenance and so on.
4.High degree of automatic operation. The whole crushing plant requires sevral workers for machine starting and stopping, routine maintenance. Adopting high advanced control system to ensure security and reliable operation of the entire stone crushing plant.
How Does 500 tph Stone Crusher Plant Work?
1. Raw material dump into the hopper by loader forklift, then feed into jaw crusher PE1000*1200 or C140 jaw crusher evenly and continuously by vibrating feeder. Both or these two jaw crushers are 500tph stone crusher. They are choosen as primary crushing process to crush large stone lumps.
2. Then coarsely crushed materials are conveyed to transfer bin, which plays the role of transfer, buffering and adjustment. The size should generally be able to stack aggregates for next crushing equipment to run for 2 to 3 hours.
3. Material from transfer bin is sent to DG cone crusher for secondary crushing process. Then goes to tertiary crusher (cone crusher or impact crusher）to get requirement stone size.
4.The final crushed material goes to vibrating screen to classify final qualified products according to different size ranges as stock pile for sale, or for road builidng use. Unqualified materials will be carried back to the stone crushing equipment for recrushing.
5. Customer can classify final products according to different size ranges. All the final products are up to the related standards within and beyond China. Dust is generated during the working process while the dust control units are needed.
